Stationary Concrete Batching Plants 

Increase your concrete capacity with the Venus VIST 120 Stationary Batching Plant. Featuring a twin shaft mixer, 100 Cu.m capacity, and advanced PLC control, it’s perfect for large infrastructure and precast projects.

Boost your concrete production with the Venus VIST 120 Stationary Batching Plant. Designed for large-scale infrastructure, precast, and heavy construction projects, this plant features a robust twin shaft mixer that delivers an impressive output of 100 cubic meters per hour. Equipped with a planetary gear box for reliable main drive, advanced PLC control, and precise weighing systems, the VIST 120 ensures smooth, efficient, and high-quality concrete batching. Built for durability and continuous operation, it offers maximum flexibility and minimal maintenance, making it the ideal solution for demanding construction environments.

Working of Concrete Batching Plant

• The working of a stationary concrete batching plant is similar to that of a Mobile Concrete Batching Plant. stationary Concrete batch plant process starts from feeding of the aggregates into the feeder bins. It ends when the ready mix concrete is discharged from the mixing unit. The stationary unit is bigger in size, it occupies more space to setup and it is preferred by contractors who want to churn out bigger volumes without moving very often.
  The working principle is dependent on 5 main functions like below:
• Aggregate feeding: It means that aggregates and sand have to be fed to the feeding unit.
• Binder feeding: Binder refers to cement, fly ash, additives materials that will help to bond the material.
• Water feeding: Water is important component. A fixed quantity of water as per the recipe will help bind the ready mix material.
• Storage: Storage here refers to the storage of cement, fly ash, etc. These materials are stored in different storage compartments. They are weighed into weighing hoppers and then added into mixing unit.
• Controls: Plant control panel is important component and it is responsible for controlling the working of the plant.

First the aggregates are fed into the feeder bins as per their sizes. They are weighed one by one by a weighing conveyor which is suspended on load cells. This weighing conveyor is just below the feeder bins. As soon as the weighing is done the aggregates are transferred to the mixing unit.

On top of the mixing unit we have weighing hoppers for cement, water and additives. These weighing units will weigh respective items prior to discharging the same into the mixing unit. Once inside the mixing units all the items will be mixed uniformly for fixed duration. Water is transferred to the weigh hopper by water pump. Cement is transferred to the weigh hopper by screw conveyor.

A PLC type control panel is used to input recipes, set mixing time and adjust other important parameters.